Intelligent Loading Machine Loading Machine by Yong Zhang

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DESIGN DETAILS
DESIGN NAME:
Intelligent Loading Machine

PRIMARY FUNCTION:
Loading Machine

INSPIRATION:
At present, most of the ore transportation is by sea, when the mineral materials reach the wharf, they are transported to the required site by bulk truck,including urban sand and gravel,muck,mineral aggregate. Transportation of sand, gravel and muck is one of the main pollution sources of urban pavement, in order to eliminate environmental pollution, some cities have implemented fully closed transportation, that is, bulk container transportation advocated by the government.

UNIQUE PROPERTIES / PROJECT DESCRIPTION:
Intelligent loading machine is a multi-functional material loader for loading and transporting mineral materials, The front end of the fuselage is provided with a spiral roll,The feeding end of the material lifting conveyor belt is set behind the middle and lower part of the screw roll, the discharging end of the material lifting conveyor belt is arranged on the upper part of the fuselage,the fuselage is equipped with multi-stage conveyor belt, excavating arm and Excavating shovel.

OPERATION / FLOW / INTERACTION:
Solve the problem of massive storage of sand and mineral in Wharf and realize container closed transportation. CONVERY uses winch to rotate and move materials, multi-stage conveyor belt to convey, and sensors to realize fixed-point and quantitative loading, so as to achieve full load in vehicle space, improve loading efficiency and reduce transportation costs.

PROJECT DURATION AND LOCATION:
The project started in October 2016 at in fushun, liaoning province, China, and finished in October 2018 at in Shenyang, liaoning province China.

PRODUCTION / REALIZATION TECHNOLOGY:
Intelligent loading machine can realize digging, scraping, spiral Dragon material lifting and multi-stage belt conveying, intelligent control of three - level conveyor belt expansion and expansion to achieve fixed - time container loading, preset tonnage to ensure full-load without overloading transportation, to achieve full-load in-car space, Multi-vehicle connection loading can be realized. Intelligent screen operation is adopted for the whole machine operation. Electrical design control is matched with powerful hydraulic control system to realize the whole function.

SPECIFICATIONS / TECHNICAL PROPERTIES:
3000mm*14500mm*4700mm

TAGS:
Material Loading, Closed Transportation, Port Logistics, Multilevel Transportation, Green Design.

RESEARCH ABSTRACT:
Transportation of sand, gravel and dregs is one of the main pollution sources of urban road surface. To eliminate environmental pollution, some cities have implemented fully closed transportation, that is, bulk container transportation advocated by the state. Therefore, new demands are put forward for loading mode. Make full use of the port logistics company to collect a large number of idle boxes for transformation. Traditional loaders can not be realized, matching the loading mode, and loading materials into containers.This machine has high loading efficiency,it can load one truck in 7-10 minutes and can load 450 tons per hour, the multi-stage conveyor belt can move up and down, back and forth, flexible loading,it solves the problem of fixed-point quantitative loading and realizes multi-point transmission. Set the tonnage to reach the full load of interior space, and multiple vehicles can be linked to load.

CHALLENGE:
The design of CONVEYOR fills in the blank of the industry and realizes the container loading of materials in the wharf. According to the loading process, the industrial design of multi-stage transmission mode is realized, and the electrical design control system is combined with powerful hydraulic control system to realize the overall function.

ADDED DATE:
2019-02-27 08:02:11

TEAM MEMBERS (8) :
ChangAn Wang, Qi Qiao , Rongren Li, Menghua Wang , Zhe Li Qian Zang, Yunhao Wang, Xiaoxin Wang and Maowen Xin

IMAGE CREDITS:
Image #1: Photographer Rongren Li, Variations, 2019.
Image #2: Photographer Menghua Wang, Variations, 2019.
Image #3: Photographer Menghua Wang, Variations, 2019.
Image #4: Photographer Menghua Wang, Variations, 2019.
Image #5: Photographer Menghua Wang, Variations, 2019.

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CLIENT/STUDIO/BRAND DETAILS
NAME:
Liaoning Shihua University and Shenyang Jiaqi Hydraulic Machinery Manufacturing Co., Ltd

PROFILE:
Shenyang Jiaqi Hydraulic Machinery Manufacturing Co., Ltd was founded in 2001. It is a sole investment private enterprise. After several years of sound development, it has a large scale. The company has a technical development department, a product planning department, a sales and management department, an after-sale service department and a General Office, thus the standard management, well-organized production,smooth operation can be ensured. The company has passed ISO9001 international quality management system certification, which lays a solid foundation for its future development.We are a professional manufacturing enterprise which can design and produce standard and non-standard hydraulic machines, hydraulic systems and hydro-cylinder assemblies. Till now, we have produced hydraulic machines and hydraulic systems of various specifications and types with the weight from 100 tons to 20000 tons. We have customers across the country and the application of our products is wide, which is mainly used in automobile external panel, sheet metal drawing press, grinding wheel, rigging, sling, heat exchanger and various industries. With good quality, low price, high credibility, sound service, our products has won the satisfaction of our customers. This year, we focus on updating the products to make better principal machines. The hydraulic system part is equipped with Freon refrigerating installation, which can enable long-time and continuous operation of the device. The oil temperature can be controlled to the specified temperature range. As for the electrical control part, there are two operation modes: the manual and semi-auto operation mode. The PLC system, the computer control of the equipment operation, the mouse operation and the non-contact automatic function enable the user-friendly control, the reliable performance, the accurate precision and the easy maintenance of the products.With the development of the company, we also put hydraulic products into production and help find them a market. The hydraulic products include three hydraulic valves of “REXROTH” series-direction, pressure and flow hydraulic valves; line conjugate internal gear pump; cycloid gear hydraulic motor in axial direction and manual pump high-pressure. To provide products with good quality, reasonable price and sound service is the sincere hope of our staff.

NOMINATION DETAILS

Intelligent Loading MacHine Loading MacHine by Yong Zhang is a Nominee in Heavy Machinery Design Category.

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AWARD DETAILS

Intelligent Loading MacHine Loading MacHine by Yong Zhang is Winner in Heavy Machinery Design Category, 2018 - 2019.



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