Eco Fusion AI Recycling 3D Printer Robot by Xilin Tang

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DESIGN DETAILS
DESIGN NAME:
Eco Fusion AI

PRIMARY FUNCTION:
Recycling 3D Printer Robot

INSPIRATION:
Inspired by the urgent need to reduce plastic waste, Eco Fusion AI merges advanced AI and robotics to streamline recycling and 3D printing. It reimagines discarded PET bottles as valuable resources, bridging the gap between passive waste management and proactive sustainability. Observing inefficiencies in traditional processes, this design fosters a direct, transformative approach.

UNIQUE PROPERTIES / PROJECT DESCRIPTION:
EcoFusionAI is an advanced recycling 3D printer that transforms plastic waste directly into printable filament. By using AI driven process optimization, a precision cutting bar, and a robotic arm, it eliminates conventional grinding steps, reducing energy and cost. Its translucent panels and intuitive interface foster user engagement and educational value, making the recycling process transparent, efficient, and widely accessible.

OPERATION / FLOW / INTERACTION:
EcoFusionAI is simple to operate: just place a PET bottle in the machine, and it will automatically cut, melt, and feed the material for real time 3D printing. The robotic arm retrieves new bottles as needed, while AI determines the required amount of plastic, prompts users to provide enough bottles, and manages temperature and feed rates for smooth, reliable prints. The touchscreen interface displays the entire workflow, showing how waste transforms into valuable material. By removing the separate grinding step, EcoFusionAI runs faster, uses less energy, and delivers a more sustainable production experience.

PROJECT DURATION AND LOCATION:
The project started in December 2023 in Auburn, Alabama, USA and ended in December 2024 in Auburn, Alabama, USA.

PRODUCTION / REALIZATION TECHNOLOGY:
Eco Fusion AI's chassis is CNC machined from recycled aluminum, integrating AI controllers, stepper motors, and sensor arrays. A cutting bar mechanism removes pelletizing steps, while high temp polymer extruders manage precise temperature profiles. Translucent, injection molded panels reveal internal workflows, with real time data ensuring consistent filament quality.

SPECIFICATIONS / TECHNICAL PROPERTIES:
Dimensions: 750 mm wide x 500 mm deep x 600 mm high, 22 kg. Build volume: 200 mm x 200 mm x 200 mm. Power draw: 300 W at 220 to 240 V. CNC machined aluminum frame with injection molded translucent panels. Features an integrated cutting bar and AI driven extruder, equipped with temperature and flow sensors for continuous real time monitoring.

TAGS:
AI driven recycling, PET bottle transformation, 3D printing, robotic arm, circular economy, energy efficient, user friendly, sustainable manufacturing, minimal waste.

RESEARCH ABSTRACT:
Type of Research:Mixed methods. Research Objectives:Evaluate feasibility, cost savings, and user engagement of direct bottle to filament processes. Methodology:AI simulations, prototypes, pilot tests. Data Collection & Tools:Performance logs, motion tracking, user surveys. Participants:Educators, makerspaces, small businesses. Results:Reduced energy use, less waste. Insights & Impacts:Proves on site recycling viability, fosters local economies. Effect:Promotes sustainable design, advancing responsible manufacturin

CHALLENGE:
Technically, the key challenge lies in unifying robotics, AI, recycling, and 3D printing into one cohesive system. Establishing a complete robotics infrastructure also demands a robust technical background and a mature supply chain. From a social standpoint, building consensus for an inclusive and user friendly AI powered circular economy is critical. Externally, varied waste regulations and limited technical infrastructure add complexity. Overcoming these obstacles involves merging powerful mechanical solutions with minimal energy consumption, ensuring legal compliance and universal accessibility.

ADDED DATE:
2024-12-21 01:31:36

TEAM MEMBERS (1) :


IMAGE CREDITS:
Image #1: Designer Xilin Tang, Auburn, 2024.
Image #2: Designer Xilin Tang, Auburn, 2024.
Image #3: Designer Xilin Tang, Auburn, 2024.
Image #4: Designer Xilin Tang, Auburn, 2024.
Image #5: Designer Xilin Tang, Auburn, 2024.



CLIENT/STUDIO/BRAND DETAILS
NAME:
Osrbot

PROFILE:
Osrbot is an international robotics technology company with branches in the United States and China. The organization delivers design and technical solutions that address a variety of client requirements in multiple industries. Its offerings include tailored services ranging from prototype development to small-scale mass production, allowing partners to transform conceptual designs into functioning products. By integrating technical expertise with a methodical approach to project execution, Osrbot provides customizable support that meets the specific objectives and deadlines of each engagement. The company’s capabilities encompass detailed design proposals, comprehensive engineering support, and scalable manufacturing options, enabling clients to choose the level of service that aligns with their production and operational goals. Through focused collaboration and a commitment to precise delivery, Osrbot aims to facilitate the adoption of robotics solutions that contribute to practical advancements in various sectors.



NOMINATION DETAILS

Eco Fusion Ai Recycling 3d Printer Robot by Xilin Tang is a Nominee in Robotics, Automaton and Automation Design Category.

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AWARD DETAILS

Eco Fusion Ai Recycling 3d Printer Robot by Xilin Tang is Winner in Robotics, Automaton and Automation Design Category, 2024 - 2025.

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